Saving Plaster:
It has suddenly occurred to me that I have been quite silent the past couple of months, and since this is entirely contrary to my character I thought I'd better do something before Trinity, Liz, Karl and some of the others got the wrong opinion and gave me up for dead. Over the past years and months there have been a variety of discussions about what to do with old cracked and loose plastered walls and ceilings, and unfortunately there seemed to be a consensus of opinion that they should be ripped from their frames and replaced with "sheet-rock," which at best is a cheap imitation for a structural wall covering. In only the worse case situations is this either necessary or IMHO advisable. Keeping in mind that dry wall is little more than a Plaster-of-Paris core between two paper walls. Only high end homes can afford to be finished with plaster these days, dry wall is used for everything else, so save what you have that only the wealthy can now afford. First let me establish the case for good solid plaster walls. Rock, which is what plaster is, is a great temperature reservoir and a plastered house will hold its temperature far longer than will a structure of equal size that is dry walled. Second, all that lath and the associated plaster covering adds a significant degree of structural integrity to the home. Third, plastered homes are quieter, and less subject to vibration just due to the mass of the "rock" contained within the structure. And fourth but not least of all these advantages is the fact that plaster can be resurfaced over and over again with paint or paper without destroying the original surface. Plaster that is cracked is easily repaired, but not with mud or plaster patch but instead try using, paint-able acrylic latex clear or white caulking compound. This is an excellent adhesive and when pressed into the scraped and prepared cracks will give with the movement of the structure and prevent the crack from reopening. In the case of large cracks or those that are slightly offset, even after reattaching "see next section," cover with mesh dry wall tape and smooth just as you would dry wall mud. Once the latex is dry cover with mud if necessary to compensate for shrinkage, then sand and paint or texture. I also use the latex to fill in large nail holes and other imperfections. Another trick is to run a small bead of white latex down each corner and around the corner between the walls and ceiling, taking care to smooth with a wet finger and wiping away any excess with a damp cloth. Reattaching loose plaster: It seems that the fear or reality of a chunk of loose plaster falling from a wall or ceiling has spelled the demise of many a good plaster wall or ceiling. These minor imperfections are easily repaired and that good old plaster can be salvaged to live another day, or century as the case may be. It is easy to find these loose spots by tapping lightly with a " soft faced" hammer an listening for the difference when a loose section is located. Next drill small holes, "no larger than 1/4 inch" about every three inches apart over the loose section, using a masonry bit, "masonry bits do not drill wood very well." The trick here is to penetrate the plaster and hit the lath under neath without drilling through the lath. If you hit a gap between laths, move up or down about 3/4 inch and drill again, marking the first hole so that you don't try to use it in the next operation. After you have drilled all the holes, cut the tip on a tube of acrylic latex caulk so that it just fits snuggly into the hole and pump about a tablespoon of caulk into each hole. In the case of plaster that is bulged or that has caused an offset crack it will be necessary to apply pressure against the repair for about 12 hours until the caulk has set. In the case of a ceiling repair, a sheet rock jack or jack post can be used, while in the case of a vertical wall an angled brace that is either pushed against a cleat attached to the floor or that is of sufficient length to be pressed against an opposing wall will need to be used. A board or piece of plywood sufficient to cover the repair is used to distribute the pressure across the repaired area. NOTE: this is important: You must use either a sheet of waxed paper or waxed butcher paper between the board and the wall, "waxed side to the repair," or use a board that has been hot waxed using paraffin applied with a heat gun to prevent the board from becoming a permanent part of the repaired surface. Acrylic latex caulk is an excellent adhesive, far better than liquid nails which hardens and becomes brittle over time. In the case of an offset crack that cannot be pressed back into perfect alignment, not to worry, simply tape and cover with a coat of smoothed latex, and then mud and sand to perfection. We just completed a house in which the plaster looked like an old lady, "or old man, but old men are supposed to look that way," that had spent too much time in direct sunlight, and the walls now look and feel like new. "Shoot if you must This old gray head, But save that plaster wall, The craftsman said." Dale
I am glad we have a plaster advocate/expert on the list! I would welcome thoughts and opinions on my current project. We have an 1856 home, which started out life as a very plain 2 rooms over 2 rooms brick farmhouse. Around 1900, the home was enlarged to 4 rooms over 4 and a full-length porch was added to the front. Most of the surfaces in the house that are now visible date from the 1900 time. We are (long story of leaky galvanized pipes and etc omitted) embarking on a huge renovation/addition project. In the existing house, we will be replacing all plumbing and wiring. We are also doing a large addition, which has been designed by the architect to be in harmony with the existing structure, but will be quite plain, as the original 1856 house was (we have a photo). In the existing house, where we will be doing the re-plumbing and re-wiring, the downstairs has plaster walls that are in good shape. The upstairs has some plaster and some drywall from previous remodeling (the house was a B&B before we bought it.) My plan for the existing house was to disturb only as much plaster as absolutely necessary to do the plumbing and wiring, then repair the plaster. In the addition, we planned to use sheetrock with a skim coat of plaster. However, we got back a bid of $60,000 just for the skim coat. I think this is nuts as it represents nearly 10 percent of the total budget for the project. We basically omitted this from the total bid and decided we would do "something else" (what, we don't exactly know at this point). We do plan to use very plain square edge and/or beadboard wood paneling in some of the new rooms as this was a treatment often found in vintage homes in this area. So what do you think? Could skim coat over drywall be acceptable and is there a more economical way to do it? Do we need to worry about it if we are paneling some of the rooms anyway? What additional steps should we take to protect the existing plaster in the house (I read one post about not using reciprocating saws to open the walls). Any thoughts or opinions would be most welcome. Thanks. Cindy Province 1856 Farmhouse Defiance MO Dale Schoepflin <dalu@... It has suddenly occurred to me that I have been quite silent the past couple of months, and since this is entirely contrary to my character I thought I'd better do something before Trinity, Liz, Karl and some of the others got the wrong opinion and gave me up for dead.
I don't know where you live but would imagine that it is somewhere in New England or that general vicinity. I lived back there for nearly 13 years, which is why the prices you quote sound so familiar. The problem encountered with new plaster is that it is nearly a lost art and those that are able to do plastering are also able to charge whatever they want. It is a case of a lost skill that has turned into an art-form, or at least nearly so. Make no mistake about it, plastering is hard and demanding work. The stuff isn't light in the first place and it takes a real skill to keep a nice straight even coating. Our house has a long narrow hallway and I marvel at the dimensional stability for the full length of that hallway, it doesn't vary 1/8 of an inch from one end to the other. You may find that the plaster in that old house has strands of horse hair mixed in with the base layer. This provided a reenforcing element in the mix, and gave the local tanneries a market for the hair that was removed from all the hides of the day. Most of the old houses out here in the Mid-West are just that, old houses, while those back east are really structures that encase a historic period. A fellow co-worker of mine uncovered a complete four-hearth fireplace in the center of his New Hampshire home, even down to the extra bricks that had been removed when the roof was enclosed, neatly stacked in the attic. When the fireplace was fully restored to working condition it nearly doubled the value of the home. Dale